Even though different software was developed in response to specific needs in various industries, the majority of the software innovations that emerged between the 1980s and the early 2000s were novel at the time. Thus, not all of them relied on already-developed technology.
This meant that early adopters often had to incur risks. With almost two decades of progress in current industrial software technology, however, we can now observe how some of these early technologies are playing crucial roles in new technological developments. Predictive maintenance is a good illustration of this principle in action. Although computers have been used for industrial maintenance applications for decades, the first recognizable examples of CMMS Software didn’t appear until the 1980s and 1990s. This shift from reactive to proactive maintenance has been greatly aided by CMMS technology. The shift from preventive to predictive maintenance is underway, and CMMS is playing a central role once again.
What is Predictive Maintenance
Sensors and CMMS software are examples of predictive maintenance technology that may be used to track real-time information on the state of assets and head off breakdowns before they happen. In predictive maintenance (PdM), equipment health and efficiency are tracked in real time. Failures are less likely to occur when the maintenance crew is aware of the current status of all assets. Any impending failure may be avoided if the source is discovered.
Predictive maintenance strategies are becoming more common as a result of the many advantages they provide to manufacturers in their never-ending quest to increase output and boost margins. Benefits that may come from predictive maintenance strategies include:
- Elimination or drastic decrease in unscheduled downtime
- Better, more focused upkeep
- Improved inventory management
- Reduced expenses for maintenance and manufacturing
- Enhanced efficiency and superior productivity
To realize these advantages, a CMMS implementation is essential. Any strategy for implementing predictive maintenance should include a CMMS (computerized maintenance management system) as a foundational software component. Maintaining your maintenance plan is a must with the help of a computerized maintenance management system (CMMS) that includes:
- Information gathering and storage pertaining to maintenance occurrences
- Scheduled preventative maintenance
- Information for stock control
- Metrics on the Efficiency of Tools
The Role of CMMS in Predictive Maintenance
As part of preventative maintenance, a CMMS carries out a number of critical operations. Some examples of these responsibilities and what they’re meant to accomplish are as follows:
Preventive Maintenance:
Predictive and preventative maintenance are complementary practices that work together to extend the life of industrial assets. For more accurate predictive maintenance, preventive maintenance may also act as a data-gathering touchpoint. Preventive maintenance is more likely to be completed on time when jobs are scheduled and assigned by a computerized maintenance management system.
Data Collection:
Collecting and reviewing data regarding the circumstances of maintenance is a beneficial use of time during both scheduled and unexpected maintenance. Data such as this may be captured in the CMMS and used as a kind of guidepost indicating which situations are likely to be associated with maintenance occurrences.
Keeping track of results:
In order to reap the advantages of predictive maintenance, it is essential to have access to the huge volumes of data that industrial sensors can collect. However, the quality of collected data is only as good as its ability to be stored and analyzed, thus it’s crucial that sensors and the CMMS be able to interact with one another.
Performance Measurement:
Data acquired in the previous stage may be further modified and examined to get to the relevant metrics and signifiers that allow for predictive maintenance to take place.
Inventory management:
The CMMS may be used for more than just keeping track of parts and tools; it can also be utilized to streamline the ordering, stocking, and distribution of these items for maximum efficiency and profit.
CloudApper CMMS For Predictive Maintenance
CloudApper CMMS is a unique CMMS Software that can be used for both predictive maintenance and also preventive maintenance. The ability to bend the software to match exact needs is an amazing feature. With the ability of fitting into the needs of any organization, CloudApper CMMS Software is a perfect solution for your predictive maintenance needs. Having a CMMS is crucial for the success of your PdM program if you don’t already have one. A CMMS, such as CloudApper CMMS, is necessary whether your equipment needs maintenance based on run hours, widgets produced, vibration analysis thresholds, or temperature ranges. Using PdM in conjunction with a CMMS is beneficial in many ways. For more information please get in touch with CloudApper CMMS.
