Plastic is broken into smaller pieces for granulation using a machine called a plastic shredder. Shredders, as opposed to plastic granulators, are created especially for bigger plastic waste, such as vehicle bumpers, pipes, drums, and other objects that are too large for granulators.
Large plastic objects are put into the shredder throughout the procedure with the plastic shredder. Blades reduce the plastic to tiny pieces while moving more slowly than a granulator. These fragments are then gathered, cleaned, and processed in recycling and washing facilities before being ground up and sent to manufacturers.
Shredders for Plastic and Their Main Features
In plastic recycling factories and manufacturing facilities, plastic shredders are essential. In addition to processing plastics used as raw materials for other goods including storage containers, toys, packing bags, and consumer electronics, it also provides several advantages. Industrial plastic shredders assist with recovering waste plastic in addition to size reduction.
In the recycling and waste management industries, shredders are an essential part of productive operations. Plastic shredders range from low speed to moderate speed with high torque and come in various specifications and blade diameters since they are intended to shred a broad variety of plastics.
Plastic shredders, which come in a variety of manufacturers and models, generally vary from simple single shaft machines to complex four-shaft mechanisms with grinders, granulators, hammers, and cutters as well as sorting and shaking capability. They normally have a driving range of 50 to 1,250 HP, and their primary characteristics include:
Discharge conveyors, screen and vibration classifiers, heavy-duty gear, and auto-reverse functionality
- Single, double, and four-shaft mechanisms; low noise level;
- Highly sophisticated customization for changing the size and form of materials
The plastic industry, laboratories, pharmaceutical firms, manufacturing facilities, the catering industry, food processing plants, bio-medical waste management facilities, nursing homes, healthcare facilities, cardboard manufacturing facilities, and supermarkets are just a few of the places where plastic shredders are used.
Using plastic shredders for waste management has several advantages.
- During various industrial operations including molding, cutting, and casting, plastic shredders assist in recovering trash.
- Shredding is also an effective waste disposal strategy, which significantly lowers the cost of recycling for numerous businesses. Shredded garbage is also simpler to manage or reuse.
- Facilities that sell shredded plastic for use as raw material also utilize plastic shredders to make money.
- They aid in the recovery of garbage disposed of by business units and transform plastic waste into reusable raw materials for producing plastic containers, PET bottles, and PVC items.
- Plastic shredders contribute to privacy preservation when used to destroy sensitive business papers, CDs, and floppies.
- Businesses may lessen their carbon footprint and help the environment by recycling and using plastic trash.
The Function of Recycling in Commercial Industries for Plastic Shredders
No matter the size or form of plastic, plastic shredders are an efficient and effective way to convert waste materials into useful resources. When working with plastic items, vinyl materials, and PVC pipes, shredders are quite helpful. Any undesired type of plastic may be converted into a workable, practical material that can be utilized to create a variety of goods. It’s critical to pick the proper machine with the functionality and performance you want if you want to guarantee effective and high-quality plastic shredding.
The Best Plastic Shredder to Choose for Your Business Needs
A variety of industrial shredders are available for processing plastic scrap depending on its size and nature. Depending on the material, the internal mechanism of a plastic shredder frequently moves in lateral, vertical, or rotating directions. Based on the process they are used in, plastic shredders may be divided into the following six types:
- Swiveling hammer-powered rotary drums are used in hammer mills to crush or pulverize materials.
- Granulators are utilized to recycle plastic from manufacturing operations. Additionally, thermoforming machines are included in granulators to produce scrap that is simple to manage.
- Chippers: These devices use high-speed rotary blades to quickly turn material into chips and flakes.
- Grinders: Grinders pulverize materials and create granular products by combining the forces of abrasion and compression.
- Shear Shredders: Designed in a variety of configurations, these shredders use guillotine-style blades and rotary cutters to cut materials to specifications.
- All-purpose Shredders: These huge, low-speed machines with high torque shafts are frequently utilized in demolition projects and recycling operations.